Automatic Stainless Steel Freeze Drying Machine

 

Automatic Stainless Steel Freeze Drying Machine

 

Automatic Stainless Steel Freeze Drying Machine operation steps

To guarantee the equipment's safe operation and the caliber of the final product, the fully automatic stainless steel freeze dryer must be operated according to the right procedures. The general operational procedures are as follows:

 

1. Inspection of the equipment
Examine the apparatus: Verify that every component of the apparatus-including the control panels, pipelines, valves, and door seals-is in working order before beginning any operations.
Verify the water source and power supply: To prevent malfunctions when the system is in use, make sure the water and electricity supplies are functioning normally.

 

2. Pretreatment
Prepare materials: To guarantee that the materials are appropriate for freeze-drying, wash, chop, and pre-treat (such as sterilize).
Place materials in order: Make sure there is adequate space between the components and arrange them equally on the tray, taking care not to overwhelm it.

 

3. Set parameters
Temperature and pressure settings: Set the appropriate freezing temperature and vacuum pressure according to the nature of the material.
Drying time: Set the drying time according to the type and moisture content of the material.
Start the program: Select the corresponding program on the control panel and start the equipment.

 

4. Freeze-drying process
Freezing stage: The equipment will first freeze the material to the preset temperature.
Vacuum drying stage: In a vacuum environment, by controlling the temperature to gradually increase, the ice crystals sublimate into water vapor, and gradually remove the moisture in the material.

 

5. Monitoring and adjustment
Real-time monitoring: Observe the changes in temperature, pressure and materials through the control panel or computer monitoring system.
Parameter adjustment: According to the actual situation, adjust the temperature and pressure when necessary to ensure the best drying effect.

 

6. Unloading and cleaning
Unloading materials: After the freeze-drying is completed, turn off the equipment and take out the materials.
Check the quality: Check the quality of the freeze-dried materials, including appearance, texture and water content.
Clean the equipment: Clean the inside and outside of the equipment according to the requirements of the equipment manual to keep the equipment hygienic and in good condition.

 

7. Maintenance and maintenance
Regular maintenance: According to the frequency of use, the equipment is regularly maintained, including lubrication, inspection and replacement of wearing parts.
Record data: Save the parameters and results of each operation to provide reference for future operations.

 

Following the above operating steps, you can effectively use the fully automatic stainless steel freeze dryer to ensure product quality and production efficiency.

 

Main features
Large capacity design: 100 square freeze-drying area, suitable for processing large amounts of materials, meeting the needs of large-scale production.
Fully automatic control: Equipped with an advanced control system, users can set and monitor parameters through a touch screen or computer to achieve automated operation.
High-quality stainless steel: The equipment is made of high-quality stainless steel to ensure the durability and hygiene standards of the equipment, suitable for the strict requirements of the food and pharmaceutical industries.
Efficient and energy-saving: The use of advanced vacuum technology and refrigeration system ensures an efficient freeze-drying process while reducing energy consumption.
Safe and stable: It has multiple safety protection mechanisms, including overheating, overload and vacuum leak detection, to ensure the safety of equipment and operators.

 

Parameters

Model	KFD-100
Capacity	1000kg/batch
Vapor Condenser (°C)	-50℃
Shelf Temperature (°C)	<100℃
Product Cooling	IQF-Individual Quick Frozen
Shelf Area	100㎡
Shelf material	Aluminum AL6063
Shelf Spacing (mm)	78mm
Heating medium	Water
Number of Product Trays	300pcs
Tray Dimension (mm)	500*620*30 mm
Quantity of loading trolley	5
Rail I steel, elbow, convertor	Included
Blast freezer (IQF)	Included
Refrigeration compressor	SW3L10500 2sets/ Italy Refcom 78kW 341/409m3/h(50/60HZ)
Refrigerant	R507A
Cooling way	Water Cooled
Vacuum pump	SRV630 2sets/ BAOSI 15kW 630/550m3/h(50/60HZ)
Roots blower	BSJ300L 2sets /BAOSI 3.7kW 1000/1200m3/h(50/60HZ)
Ultimate vacuum level (Pa)	<10Pa
Chamber vacuum rate (atm. to 133 Pa)	≤ 30 minutes
Installed power	340kW, 220-480V, 3P, 50/60Hz
Defrost way	Water
Control system	PLC with HMI; Manual & Auto control, Records
Installation area (m2)	200㎡
Chamber size(L*W*H)	13400×2700×2830 mm
Estimated Weight (kg)	17000kg
The above data is for reference only,subject to the actual design drawings.

 

Application 
Food industry: used for freeze-drying of fruits, vegetables, meat, seafood and other foods to extend the shelf life of products and maintain nutrition and flavor.
Pharmaceutical industry: used for freeze-drying of biological products such as medicines and vaccines to ensure the activity and stability of products.
Biotechnology: used for freeze-drying storage and transportation of biological samples and reagents.

      

Warranty

1.We guarantee that the commodity hereof is made of the best materials and new brand with top workmanship, and in accordance with quality specification stipulated in product Contract and Appendix.
2. Guarantee period shall be within 12 months from the date of acceptance. During this period, if there are quality problems, we will provide solution by verbal or written communication.

 

Honor we own

 

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