Freeze-dried Dragon Fruit Powder Production Line
Size: from 0.5 to 200m²
Highlight: can be customized
Warranty:one year
Freeze-dried Dragon Fruit Powder Production Line
Introduction of freeze-dried dragon fruit powder production line:
1.2 Design basis
According to the requirements of the design brief;
According to relevant laws, quality standards, food hygiene standards, etc. promulgated by relevant state departments, such as the legal requirements "Food Sanitation Law of the People's Republic of China" and "Food Safety Law of the People's Republic of China", drinking water requirements "GB5749-2006 Drinking Water Hygiene Standard" ", "NY/T 5256-2004 Pollution-free food dragon fruit production technical regulations", etc.;
Consult relevant books, such as "Food Engineering Principles", "Commonly Used Food Data Manual", "Food Factory Design", "Compilation of Chinese Food Industry Standards", "New Freeze Drying Technology" and other data;
According to the professional knowledge learned, combined with the knowledge and understanding of plant design, workshop arrangement and layout, production process flow and production process specific operation, production system, etc. in the practice process, after careful research, combined with the specific situation Get this design.
1.3 Design principles
The production process is feasible and reasonable; the product quality conforms to the national, industry, local, and enterprise-quality standards; the production line adopts assembly line operation, and the degree of mechanized operation is not less than 90%; the selection of production equipment is reasonable and can serve the production process; the product HACCP plan can be The quality, safety and hygiene management of this product provide reference and reference.
1.4 Design Scope
The content of this design is the design of the vacuum freeze-drying production process of dragon fruit powder, the determination of production shifts and shift output, material balance, equipment selection, general layout design, product plan preparation instructions, and work system design, and auxiliary department design. Submit a design specification, a process flow chart, a workshop floor plan, and a HACCP plan.
1.5 Production scale and product plan
According to the design requirements, the process design is carried out for the vacuum freeze-drying production line of pitaya powder with an annual output of 800 tons. The consumption of various raw materials for dragon fruit will be calculated.
Product plan arrangement:
Product name: dragon fruit powder vacuum freeze-drying production line; annual output (tons): 800; packaging form: polyethylene composite film.
1.6 Fire protection, occupational safety, and important measures
1.6.1 Fire fighting
The project is designed in strict accordance with the provisions of the Fire Protection Law, and a sufficient number of fire-fighting devices and complete fire-fighting measures will be constructed in important areas such as warehouses, production workshops, and canteens.
1.6.2 Occupational safety and health
Reasonable layout, diversion of people and goods, reduce accident factors, plant trees and turf in the factory area, strengthen greening, fresh air and beautify the environment; reasonable layout of equipment and pipelines, maintain their safety, and adopt corresponding protective measures; locker room and office distribution Reasonable; employees enter the workshop and other working areas, and wear work clothes, sanitary caps, and other labor protection products in strict accordance with the regulations; the distribution of noise reduction devices is reasonable; the operating procedures are strictly implemented, and the equipment is maintained and maintained; lightning protection, zero-connection protection, and the layout of fire hydrants should be Reasonable Science.
1.7 Work system
1.7.1 Enterprise Organization
The enterprise organization consists of a factory department and a workshop (or workshop), which implements two-level management and sets up functional departments including the production department, research and development department, quality inspection department, sales department, finance department, personnel department, and machine repair department. The principle of management is the allocation of management personnel at all levels.
1.7.2 Production system
Since dragon fruit is a seasonal fruit, the fruiting period of dragon fruit is from May to December, and the production period is from June to November, that is, it can be produced for 8 months per year, and the working time of the production line is not very stable. Production is divided into off-season (May, December) and peak production season (June to November).
The daily production time is 8 hours. Considering the cleaning and disinfection of the facilities and production workshops before and after work, the actual working time is about 7.0 hours per shift. Taking into account the national holidays and fixed maintenance, machine repair, and other issues, the average monthly work is 27 days.
Total number of classes: 6×27×2+2×27×1=378 classes
The class output is: 800/378≈2.12 tons/class
Output per hour: 2.12/7.0≈0.303 tons/hour
Parameter:
Model | KFD-20 | KFD-25 | KFD-30 | KFD-40 | KFD-50 | KFD-100 | KFD-150 | KFD-200 |
Capacity (Kg/Batch) | 200 | 250 | 300 | 400 | 500 | 1000 | 1500 | 2000 |
Shelf Area (㎡) | 20 | 25 | 400 | 40 | 52 | 102 | 152 | 201 |
Shelf Size (Mm) | 2200*600 | 2200*600 | 3300*600 | 3300*600 | 3300*600 | 5000*600 | 10000*600 | 9900*600 |
Shelf Quantity (Layer) | 8+1 | 10+1 | 8+1 | 10+1 | 13+1 | 17+1 | 13+1 | 17+1 |
Shelf Quantity (Piece) | 18 | 22 | 18 | 18 | 28 | 36 | 28 | 36 |
Space Between（Mm） | 95 | |||||||
Shelf Temperature (℃) | room to 120 | |||||||
Water Catcher Temper (℃) | -65±5 | |||||||
Max Catch Water（Kg） | 300 | 380 | 450 | 600 | 750 | 1500 | 2200 | 3000 |
Ultimate Vacuum （Pa） | 5 | |||||||
Electricity（Kw） | 63 | 72 | 101 | 116 | 168 | 232 | 287 | 384 |
Pre-sale:
* As soon as we get your inquiry, we will always reply to your email on time and try our best to recommend you the most suitable freeze dryer. Detailed tech info will also be provided for you.
* We can do sample tests for customers.
After-sale:
* If possible, please do come to our factory and we will teach workers the whole process of freeze-drying. The most appropriate time needed for freeze-drying will be tested by us.
* We will keep in touch with you, to make sure every part of the freeze dryer works well. One-year warranty, free online service for abroad customers.
Workshop:
Exhibition:
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