Hangzhou KASSEL Machinery co., ltd E-mail: kassel@kassel-group.com

5 ㎡stainless Steel 304 Industrial Freeze Drying Equipment for Durian

5 ㎡stainless steel 304 industrial freeze drying equipment For durian Description: The Dry case is designed according to vacuum vessel of international standard.

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5 ㎡stainless steel 304 industrial freeze drying equipment For durian

Description:
The Dry case is designed according to vacuum vessel of international standard. Case shape is horizontal cylinder. Exterior has multitasked stiffener to strengthen. Test the vacuum air impermeability after welding. Silicone rubber is used to seal between the drying case and the case door. Sight glass with light is set on the door. Hanger rail is set on the drying case to take the products get in and out.
****Structure horizontal cylinder with stiffener Design standard vacuum vessel design
****Material: SUS or Q235A Leakage rate 25Pa×L/S (depend on Clients requirement)


Food industry:
Vacuum freeze-drying can be used in the drying vegetables, meet, fish, condiment instant food and specialties, keeping the food’s original fresh look, smell, taste, shape. The freeze-dried products can regain water competently can be easily longer stored and less-costly transported .
Nutrition and health care industry:
Vacuum freeze-dried nurture products such as Royal jelly, ginseng, terrapin, rainworm etc are more natural and original.

Biomedicine research:
Vacuum freeze-drying can long-term store blood, bacteria, artery, bones, skin, cornea, nerve tissue and organs etc which can regain water and rebirth competently.
 
Fruit and vegetable vacuum pre-cooling device for fruits and vegetables after harvest, is energy saving, efficient pre-cooling device. Cold precooling time can be shortened to 1/20 ~ 1/30, just 20 to 30 minutes, and cooling evenly, low energy consumption.
Its main features are as follows:
Pollution-free production process, even cooling, available thick cardboard box packaging;
In addition to the water rate of less than 5%, no local dry or frozen phenomenon;
Constant water capture, can remove excess moisture, to maximize the freshness;
Automated intelligent control of the process parameters. Feed the door closed just press the "days" button, the entire pre-cooling process automatically.


Do not send fat: rehydration speed, do not have a long time system, saving time and effort.
Light weight: low water content, no salt, no added.
Pure natural: to maintain the natural fresh sea cucumber color, smell, taste, shape and nutritional content.
Eat new ways: you can eat dry, you can also re-cold salad, porridge and cooking.
Easy to store: Due to low water content, pathogenic bacteria can not survive, can be long-term preservation.
Freeze-dried sea cucumber Advantages: After freeze-dried sea cucumber water content will not exceed 3%;
Do not add any other ingredients, consumers distinguish between good, frivolous ingredients.
Sea cucumber nutrition is not lost, so that the key nutrients in the sea cucumber and more retained more than 30%.
Due to complete dehydration, the product can be stored at room temperature for more than 5 years without adding any preservatives.


Specifications:

ZG-5

Construction

Technical parameters

Remark

Base Structure

Effective area of  shelves

5㎡


Input capacity

50kg


Maximum Condenser capacity

60Kg/batch


Power supply

380V/50Hz/3P

According to client’s voltage

Power consumption

23.75Kw


Cooling Water

5T/Hr(T<28℃, P=0.1-0.15MPa)

Recyclable

Machine size(L*W*H)

2700*1200*2430mm

subject to the actual design

Main Structure

Unity type


Weight

3000 Kg


Dry Chamber

Dry Chamber Material

SUS304/ 6mm thick


Dry Chamber Shape and dimension

Cylinder φ1100*1100


Door lock

Hand knob lock


Door Open direction

Right to left

Decided by customer

Open angle

>110°


Door material

SUS304


Surfaceness

Ra≤0.5um


Observation window

Frost-resistant glass
φ220mm、δ25~27

Installed on the front

Door seal

Medical o section silicone rubber seal


Temperature sensor

T-type thermocouple


Shelves  

Shelf material

SUS304


Shelf Surfaceness

Ra≤0.5um


Shelf quantity.(pc)

7+1 layers

The top layer of the shelves is temperature compensation

Stainless steel tray

Hangzhou KASSEL 395*445*30/ 2mm thick

28pcs

Distance between shelves

75 mm


Shelf dimension(L*W*H)

800*895*15mm


Shelf lowest temperature

-55℃


Shelf highest temperature

+70℃


Shelf Cooling Rate

+20~-40℃≤60min

No-load

Heating power consumption

8 Kw/380V/50Hz


Shelf fence

prevent the tray cross over the shelf


Condenser  

Condenser Material

SUS304/ 6mm thick


Shape and dimension

cylinder φ1100*600

at back of dry chamber

Coil pipe material

SUS304


Coil shape

Circular coil pipe


Coil pipe water catching area

≥6㎡


Refrigerant

R404a


Condenser lowest temperature

-65℃


Cooling rate

+30~-40℃≤30min


Observation Window

Frost-resistant glass
φ100mm、δ25~27

Installed on the side

defrosting method

spray + immersion


Temperature sensor

T-type thermocouple


Refrigerating Unit

Compressor.

BITZER 12.2HP two-stage motor

1set

Power consumption

9.15Kw


Refrigerant

R404a


Shelf temperature uniformity

+/-1℃


Oil separator

Shengzhou Jinhao

1set

Oil Filter

Shengzhou Jinhao

1set

Oil pressure differential controller

Shanghai Fengshen

1set

Gas-liquid separator

Shengzhou Jinhao

1set

Dehumidification drying filter

Shengzhou Jinhao

1set

Manometer

Shengzhou Jinhao

3set

High/low voltage protection relay

Danfoss (Danmark)

1set

Water cooled condenser

Zhejiang Kaidi

1set

Corrugated Damping Pipe

Shengzhou Jinhao

2pcs

Manual stop valve

Shengzhou Jinhao

1set

Refrigerating solenoid valve

Emerson (America)

1set

Expansion valve

Danfoss (Danmark)

1set

Red Copper Pipe

φ16、φ12、φ10


Refrigeration Return-pipe

φ38 Stainless steel seamless pipe 


Vacuum System

Vacuum Pump

LEYBOLD D30C 1.5KW

2sets

Roots vacuum pump

LEYBOLD WAU251 1.1KW

1set

Corrugated pipe

Φ76

Vacuum Pipe Shock Resistance

Pump air flow

100L/S


Power consumption

4.1Kw


Butterfly valve

Ningbo GI-63 


vacuum solenoid valve

Ningbo DDC-40

Automatic open or close with vacuum pump

vacuum gauge

Shandong ZJ-54D


Final vacuum

≤1Pa

No-load

Pumping rate

From the atmospheric pressure dropped to 133 Pa≤20min


System leakage rate

0.005 Pa.m3/sec


Circulation System

Pipe material

304 seamless pipe


Circulation pump

Denmark Grundfos 1.1KW

1set

Power consumption

9.1 Kw


Ball valve

Shanghai DG40

Comply with the standard of Q/IAKX002-97

Circulating fluid

Multiple fluid


Heat exchanger

ALFA LAVAL (Sweden)

1set

Heating rate

>1℃/min


Heating method

Electric Heating pipe 4KW*2pcs 8Kw


Control method

Manual/Auto control


Circulating fluid tank dimension

¢300*400


Control system

System Monitoring Software

KASSEL

1set

Vertical control cabinet

Hangzhou Shuanglong
1100×400×600

Control,record

PLC

SIEMENS CPU 226 CN AC/DC/relay

1set

Thermocouple extension module

SIEMENS EM 231 CN 4(4 TC)

1set

Analog input module

SIEMENS EM 231 CN(4  AI)

1set

HMI

Taiwan PanelMaster

1set

Cable of HMI and PLC

KASSEL


Constant current

KASSEL

1

Switching Power Supply

Taiwan MW companies / 24V/5V

24V 1pc
5V 1pc

Temperature sensor

T-type thermocouple

Temperature sensor

vacuum gauge

Shandong ZJ-54D

2

AC contactor

SCHNEIDER (Germany)


Air-break

SCHNEIDER (Germany)


Electric wire

10㎡、6㎡、4㎡、2㎡、1㎡



Competitive Advantage:

1) We have applied the CE, ISO9001 certificate for our products and get the good technical test report, who is the international famous third party test institute.1) Our products are designed and produced completely according to European standard, which are oriented as high efficiency and high quality.
2) We have applied the CE, ISO9001 certificate for our products and get the good technical test report, who is the international famous third party test institute.

If the 5 ㎡stainless steel 304 industrial freeze drying equipment for durian caters to your requirement, welcome to buy the precise equipment made in China from our factory. We are one of the professional manufacturers and suppliers in China who can offer you unmatched services and prices. And the customized service is also available. Don't hesitate any more.

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