Hangzhou KASSEL Machinery co., ltd E-mail: kassel@kassel-group.com

20 ㎡ NEW TYPE High Efficient Food Freeze Dryer Lyophilizer Equipment

20 ㎡ NEW TYPE High Efficient Food Freeze Dryer Lyophilizer Equipment Description: 1.Digital intelligent temperature controller, with microcomputer intelligent PID control...

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Product Details

20 ㎡ NEW TYPE High Efficient Food Freeze Dryer Lyophilizer Equipment

Description:
1.Digital intelligent temperature controller, with microcomputer intelligent PID control and timing function;
2.According to the box size,single door or double door design,is practical and generous.
3.Large diameter centrifugal wind wheel, uniform heat circulation;
4.The shell is made of high quality cold -rolled steel with Metal spray paint,attractive appearance design
5.Can chose two models material inner chamber:mirror stainless steel and zinc-plating;
6.This series product with the feature of large storage and temperature rising is fast.


Food industry:
Vacuum freeze-drying can be used in the drying vegetables, meet, fish, condiment instant food and specialties, keeping the food’s original fresh look, smell, taste, shape. The freeze-dried products can regain water competently can be easily longer stored and less-costly transported.
Nutrition and health care industry:
Vacuum freeze-dried nurture products such as Royal jelly, ginseng, terrapin, rainworm etc are more natural and original.
 
Pharmaceutical industry:
Vacuum freeze-drying can be used in the drying of Chinese and western leechdom such as blood serum, blood plasma, bacteria, enzyme, antibiotics, hormone etc.
 
Specifications:

ZG-20㎡

Construction

Technical Parameters

Remark

Base Structure

Effective area of shelves

20㎡

 

Input capacity

200kg/batch

 

Maximum Condenser capacity

350Kg/batch

 

Power supply

380V/50Hz/3P

 

Power consumption

85.6Kw

380V/50Hz/3P

Cooling Water

15T/Hr (T<28℃, P=0.1-0.15MPa)

Recyclable

Main Structure

Unity type: 4700*2300*2450mm
(machine system: 2900*2000*2250mm)

subject to the actual design

Weight

8000 Kg

 

Dry Chamber

Dry Chamber Material

SUS304/ 6mm thick

 

Door lock

Hand knob lock

 

Door Open direction

Right to left

Decided by customer

Open angle

>110°

 

Door material

SUS304

 

Dry Chamber Shape and dimension

Cylinder φ1900×2700

 

Observation window

Frost-resistant glass
φ220mm,δ25~27

Installed on the front

Door seal

Medical o section silicone rubber seal

 

Temperature sensor

T-type thermocouple

 

Shelves (Heating Plates)

Shelf material

6063 aluminum alloy

 

Shelf dimension(L*W*H)

2200*1200*15mm

 

Shelf quantity.(pc)

8+1 layers (total 18 pieces)

The top layer of the shelves is temperature compensation

Shelf Surfaceness

Ra≤0.5um

 

Distance between shelves

95mm

 

Aluminum alloy tray

538×610×35mm

64pcs x2sets, total 128pcs

Shelf lowest temperature

Room temperature

 

Shelf highest temperature

+120℃

 

Heating power consumption

16Kw/380V/50Hz    

 

Condenser

Condenser Material

SUS304/ 6mm thick

 

Shape and dimension

Cylinder ¢1900*1100

 

Coil pipe material

SUS304

 

Coil shape

Circular coil pipe

 

Coil pipe water catching area

≥25㎡

 

Defrost method

spray + immersion

 

Defrost water

12.5 m3/h (T=50-60℃, P=0.1MPa)

 

Refrigerant

R404a

 

Temperature sensor

T-type thermocouple

 

Condenser design temperature.             

-40℃,lowest -65℃

 

Cooling rate

+30~-40℃≤30min

 

Observation window

Frost-resistant glass
φ200,δ25~27

Installed on the front

Refrigerating Unit

Compressor.

Refcomp (Italy) SWIL-6500 65HP

1set

Power consumption

48Kw

 

Refrigerant

R404a

 

Shelf temperature uniformity

+/-1℃

 

Oil separator

Tianjin Fast

1set

Oil Filter

Emerson (America)

1set

Oil pressure differential controller

Fengshen

1set

Gas-liquid separator

Emerson (America)

1set

Dehumidification drying filter

Emerson (America)

1set

Manometer

Jinhao

3set

High/low voltage protection relay

Danfoss (Danmark)

1set

water-cooled condenser

KAIDI

1set

Corrugated Damping Pipe

Jinhao

2pcs

Manual stop valve

Jinhao

1set

Refrigerating solenoid valve

Emerson (America)

1set

Expansion valve

Danfoss (Danmark)

1set

Red Copper Pipe

φ22,φ16,φ12,φ10

 

Refrigeration Return-pipe

φ57φ51φ38 Stainless steel seamless pipe

 

Quick-freezing Room

Temperature

≤-40℃

 

Room Dimension (L*W*H)(mm)

3100*3040*3740mm

1 set

Door    Dimension

2000*1800*120

1set

Fan

80㎡

1 set

Trolley (mm)

1080*1410*865 SUS304

2 x 2sets (1set under freeze-drying; 1set under quick-freezing)

Trolley rails

12# I-beam

 

Vacuum System

Vacuum Pump

America Tuthill KT-150C 5.5KW

1set

Roots vacuum pump

America Tuthill ZJ- 150 3KW

1 set

corrugated pipe

φ76,φ108

Vacuum Pipe Shock Resistance

Pump air flow

150L/S

 

Power consumption

8.5Kw

 

Butterfly valve

GI-63 

 

vacuum solenoid valve

Ningbo

Automatic open or close with vacuum pump

vacuum gauge

ZJ-54D

 

Final vacuum

≤3Pa

No-load

Pumping rate

From the atmospheric pressure dropped to 133 Pa≤20min

 

System leakage rate

0.005 Pa.m3/sec

 

Circulation System

Pipe material

304 seamless pipe

 

Circulation pump

Denmark Grundfos LP series 1.1KW 20m3/hr

1set

Power consumption

17.1Kw

 

Ball valve

Shanghai DG50

Comply with the standard of Q/IAKX002-97

Circulating fluid

Multiple fluid

 

Heat exchanger

ALFA LAVAL (Sweden)

1set

Heating rate

>1℃/min

 

Heating method

Electric heating Pipe, 4Kw/pc x 4pcs

Could use steam heating system if customer have

Heating capacity

860Kcal/hr x 16Kw = 13760Kcal/hr

 

Control method

Manual/Auto control

 

Circulating fluid tank dimension

¢300*500

 

Control System

System Monitoring Software

Kassel

1set

Vertical control cabinet

800×300×1500

Control,record

Computer

LENOVOL

1set

PLC

SIEMENS CPU 226 CN AC/DC/relay

1set

Thermocouple extension module

SIEMENS EM 231 CN 4(4 TC)

2set

Analog Input Module

SIEMENS EM 231 CN(4  AI)

1set

HMI

Taiwan PanelMaster  PT070

1set

Cable of HMI and PLC

Kassel

 

Constant current

Kassel

1

Switching Power Supply

Taiwan MW company / 24V/5V

24V 1pc; 5V 1pc

Temperature sensor

T-type thermocouple

 

vacuum gauge

ZJ-54D

2

AC contactor

SCHNEIDER (Germany)

 

Air-break

SCHNEIDER (Germany)

 

Electric wire

10㎡,6㎡,4㎡,2㎡,1㎡

 

 

Competitive Advantage:
1) Our products are designed and produced completely according to European standard, which are oriented as high efficiency and high  quality.
2) We have applied the CE, ISO9001 certificate for our products and get the good technical test report, who is the international famous third party test institute.

If the 20 ㎡ new type high efficient food freeze dryer lyophilizer equipment caters to your requirement, welcome to buy the precise equipment made in China from our factory. We are one of the professional manufacturers and suppliers in China who can offer you unmatched services and prices. And the customized service is also available. Don't hesitate any more.

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